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CPCB / SPCB Compliant Monitoring

Online Continuous Emission Monitoring Systems

Labtech delivers fully integrated OCEMS — from stack sampling and gas conditioning to analysers, DAS, display panels, and direct CPCB/SPCB server connectivity — ensuring Schedule IV compliance for power, cement, steel, and fertiliser industries.

End-to-End OCEMS from a Single Source

Labtech Electronics designs, manufactures, supplies, installs, and commissions complete OCEMS solutions tailored to CPCB/SPCB Schedule IV requirements. Our turnkey approach eliminates multi-vendor complexity — every component from the stack probe to the regulatory data server is engineered to work together.

With over two decades of field experience across India's most demanding industrial environments, Labtech OCEMS systems deliver continuous, reliable measurement of SO₂, NOₓ, CO, CO₂, HCl, HF, NH₃, O₂, and particulate matter (PM) — with full audit trails and tamper-evident data logging.

System Components

Stack Sampling & Probe

Heated sample probes, in-situ extractive probes, and dilution extractive systems designed for high-temperature, high-dust stack conditions.

Sample Conditioning System

Chiller-based and Peltier coolers, heated sample lines, moisture traps, and particulate filters to deliver a clean, conditioned sample to the analysers.

Gas Analysers

NDIR, UV-DOAS, electrochemical, and paramagnetic analysers for SO₂, NOₓ, CO, CO₂, O₂, HCl, HF, NH₃, and VOCs — certified to EN 15267 / QAL1 standards.

Particulate Matter Monitor

Optical and gravimetric PM monitors for continuous dust measurement at stack, compliant with CPCB PM emission norms.

Data Acquisition System (DAS)

Industrial-grade DAS with 15-minute and hourly averages, alarm management, calibration records, and encrypted data storage per CPCB data format specifications.

CPCB / SPCB Server Connectivity

Automatic data transmission to CPCB/SPCB central servers via GSM/GPRS/LAN with redundant communication paths and real-time status monitoring.

Water & Liquid Quality Monitoring

Online effluent and water quality analysers for pH, COD, BOD, TSS, TDS, conductivity, turbidity, and heavy metals — integrated into the OCEMS DAS for unified regulatory reporting.

Monitored Parameters

SO₂
Sulphur Dioxide
NOₓ
Nitrogen Oxides
CO
Carbon Monoxide
CO₂
Carbon Dioxide
O₂
Oxygen
PM
Particulate Matter
HCl
Hydrogen Chloride
NH₃
Ammonia
Flow
Stack Flow Velocity
Temp
Stack Temperature
Pressure
Stack Pressure
Moisture
Stack Moisture Content
pH
Effluent pH
COD
Chemical Oxygen Demand
BOD
Biological Oxygen Demand
TSS
Total Suspended Solids
TDS
Total Dissolved Solids
Turbidity
Effluent Turbidity

Industries Served

Power Plants

Thermal, gas turbine, and co-generation plants under CPCB Schedule IV norms

Cement Plants

Kiln and cooler stack monitoring for PM, SO₂, and NOₓ compliance

Steel & Smelting

Blast furnace, EAF, and sintering plant emission monitoring

Fertiliser Plants

Ammonia, NOₓ, and SO₂ monitoring for urea and DAP manufacturing

Chemical & Petrochemical

Multi-point stack monitoring for complex process plants

Waste-to-Energy / Incinerators

HCl, HF, dioxin-proxy, and PM monitoring for waste treatment facilities

Water & Effluent Treatment

Online effluent quality monitoring for ETP, STP, and CETP with CPCB/SPCB data connectivity

Regulatory Compliance

CPCB Schedule IV

Full compliance with CPCB's Schedule IV notification for online continuous emission monitoring, data format, and server connectivity.

SPCB Integration

State Pollution Control Board server integration with state-specific data formats and reporting intervals.

EN 15267 / QAL1

Analysers certified to European QAL1 standard, accepted by CPCB for Schedule IV compliance.

ISO 9001:2015

Labtech's quality management system ensures consistent manufacturing and service delivery.

Need a CPCB-Compliant OCEMS?

Our engineers will assess your stack conditions, recommend the right analyser configuration, and deliver a fully compliant turnkey system — on time and within budget.